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Lean Fundamentals

This Lean Fundamentals training gives attendees a high-level overview of Six Sigma and the five principles of Lean. Participants learn how to reduce waste, use Lean tools and methods, address...

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Duration 3 days
Course Code SIX-110
Available Formats Classroom

Overview

This Lean Fundamentals training gives attendees a high-level overview of Six Sigma and the five principles of Lean. Participants learn how to reduce waste, use Lean tools and methods, address constraints, implement an effective Lean 5-step (5S) environment, adopt continuous improvement, and more.

Note: This is a 3-day course if taught online. Adding an extra day for more hands-on lab time is recommended for on-site delivery.

Skills Gained

  • Lean and Six Sigma, their foundations, and key developments in their application
  • Use Lean tools and methods to ensure the success of the Lean transition
  • Understand Kaizen Blitz and the structure of Kaizen events
  • Complete and sustain an effective 5-step (5S) environment
  • Quantify the impact of 5S through inventory, space, and time savings
  • Explore the types of activities found in processes
  • Identify waste and incorporate methods to reduce the impact
  • Conduct basic Root Cause Analysis (RCA) and establish functional mistake-proofing methods
  • Calculate the pulse of the process to meet the business demands and maintain flow
  • Identify and address constraints within a process
  • Establish signaling methods for work task completion
  • Implement Generic Pull and 2-Bin Kanban systems
  • Identify and remove unnecessary steps

Prerequisites

No prior experience is presumed.

Course Details

Training Materials

All Lean training students receive comprehensive courseware.

Software Requirements

Minitab is preferred but not required.  A free 30-day trial is available for student usage.

Outline

  • Introduction
  • Lean and Six Sigma
    • A brief history of Lean and Six Sigma in various industries and processes
    • Why businesses should adopt a continuous improvement mentality
  • Project Definition and Approach
    • Game plan for the implementation
    • Lean tools and methods
    • Kaizen Blitz and the structure of Kaizen events
  • 5-Step (5S) and Visual Management
    • The proper organization of the work environment
    • The 5S environment
    • The impact of 5S through inventory, space, and time savings
  • The 5 Principles of Lean & A3
    • The five principles of Lean, as delineated by Jones and Womack
    • A3 thinking and 8-step practical problem-solving
    • The relationship between A3 &DMAIC
  • Principle One: Specify Value
    • Customer value add, business value add, or non-value add
  • Principle Two: Identifying the Value Stream
    • State process map for wastes and value
    • Maps, time, and metrics
    • Identifying hidden factories and hidden work
  • Root Cause Analysis (RCA) and Point of Cause
    • Using RCA to establish functional mistake-proofing methods
  • Ideal and Future State Mapping
    • Using True North to guide the next iteration of the process, the Future State
  • Principle Three: Removing Barriers to Flow
    • The methods to identify and address various types of constraints within a process
    • Work cells
  • Principle Four: Implementing Pull
    • Setting up the process to accommodate inventory fluctuation to maintain a constant flow
    • Generic Pull and 2-Bin Kanban systems
  • Principle Five: Pursue Perfection
    • Implementing control and mistake-proofs to eliminate non-value-added processes
  • Conclusion
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Schedule

Upcoming Course Dates

There are currently no scheduled dates for this course. If you are interested in this course, contact us with the form below.

Contact Information

FAQ

Does the course schedule include a Lunchbreak?

Classes typically include a 1-hour lunch break around midday. However, the exact break times and duration can vary depending on the specific class. Your instructor will provide detailed information at the start of the course.

What languages are used to deliver training?

Most courses are conducted in English, unless otherwise specified. Some courses will have the word "FRENCH" marked in red beside the scheduled date(s) indicating the language of instruction.

What does GTR stand for?

GTR stands for Guaranteed to Run; if you see a course with this status, it means this event is confirmed to run. View our GTR page to see our full list of Guaranteed to Run courses.

Does Ascendient Learning deliver group training?

Yes, we provide training for groups, individuals and private on sites. View our group training page for more information.

What does vendor-authorized training mean?

As a vendor-authorized training partner, we offer a curriculum that our partners have vetted. We use the same course materials and facilitate the same labs as our vendor-delivered training. These courses are considered the gold standard and, as such, are priced accordingly.

Is the training too basic, or will you go deep into technology?

It depends on your requirements, your role in your company, and your depth of knowledge. The good news about many of our learning paths, you can start from the fundamentals to highly specialized training.

How up-to-date are your courses and support materials?

We continuously work with our vendors to evaluate and refresh course material to reflect the latest training courses and best practices.

Are your instructors seasoned trainers who have deep knowledge of the training topic?

Ascendient Learning instructors have an average of 27 years of practical IT experience and have also served as consultants for an average of 15 years. To stay current, instructors spend at least 25 percent of their time learning new, emerging technologies and courses.

Do you provide hands-on training and exercises in an actual lab environment?

Lab access is dependent on the vendor and the type of training you sign up for. However, many of our top vendors will provide lab access to students to test and practice. The course description will specify lab access.

Will you customize the training for our company’s specific needs and goals?

We will work with you to identify training needs and areas of growth.  We offer a variety of training methods, such as private group training, on-site of your choice, and virtually. We provide courses and certifications that are aligned with your business goals.

How do I get started with certification?

Getting started on a certification pathway depends on your goals and the vendor you choose to get certified in. Many vendors offer entry-level IT certification to advanced IT certification that can boost your career. To get access to certification vouchers and discounts, please contact info@ascendientlearning.com.

Will I get access to content after I complete a course?

You will get access to the PDF of course books and guides, but access to the recording and slides will depend on the vendor and type of training you receive.

How do I request a W9 for Ascendient Learning?

View our filing status and how to request a W9.

Reviews

the class/lecture was amazing and very easy to understand and was in detail.

Exit certified was great as it is very in depth and hands on learning which made it very easy to learn this type of work.

Good Course. We covered a lot of material in a short amount of time. This course had useful labs that built upon each other.

Labs and the study materials provided for Architecting on AWS course are very easy to understand and explains all the topics required to pass the Associate certification.

ExitCertified provided a very organized way to learn and provided materials to follow along.